Bayanin Samfurin
Tace kumfa yumbuAn ƙera shi ne kawai a matsayin sabon nau'in matatun ƙarfe na narkakken ƙarfe don rage lahani a cikin 'yan shekarun nan. An yi shi ne da kayan yumbu masu inganci, waɗanda manyan abubuwan da ke cikinsa sune Al2O3, Sic, ZrO2. Matatar Kumfa ta yumbu tana da halaye na nauyi mai sauƙi, ƙarfin injina mai yawa, manyan wurare na musamman, babban porosity, kyakkyawan juriyar girgizar zafi, juriyar lalata sinadarai da kwanciyar hankali mai zafi a cikin ƙarfe mai narkewa. Tare da tsarin ramuka masu rarrabawa, suna iya ƙara wuraren saman, da kuma shanye sinter, ƙarfe mai ruwa ya zama mafi tsabta, matsalolin ingancin sharar gida kamar ramin yashi da ramin iska sun ragu sosai kuma ingancin simintin ya zama mafi kyau.
Babban kayan
1. Alumina
2. Slica carbide
3.Zirconia
Cikakkun bayanai game da samfurin
Matatar kumfa ta yumbu ta Alumina sabuwar nau'in matatar ce mai ƙarancin yawa, mai yawan porosity kuma tana da tsarin kwarangwal mai girma uku na matatar. Kuma ana amfani da ita sosai a masana'antar sarrafa aluminum don tace aluminum mai narkewa, don inganta ingancin aluminum. Matatar kumfa ta Alumina na iya cire cakuda mai ƙarfi mara ƙarfe daga aluminum da aluminum alloy fusant yadda ya kamata, rage iskar gas da aka makale da kuma samar da kwararar laminar sannan ƙarfen da aka tace ya fi tsafta sosai. Ƙarfe mai tsabta yana haifar da siminti mai inganci, ƙarancin tarkace, da ƙarancin lahani a cikin haɗakarwa, don inganta ingancin simintin aluminum da sauran simintin ƙarfe mara ƙarfe, waɗanda duk suna taimakawa wajen rage farashin siminti, matsakaicin zafin sabis ɗinsa shine 1200°C.
| Rarrabuwa (%) | Kashi 80-90% |
| Zafin Aiki | ≤1100ºC |
| Ƙarfin Lanƙwasawa (Mpa) | 0.6 |
| Ƙarfin Matsi (Mpa) | 0.8 |
| Juriyar Girgizar Zafi | Zafin ɗaki sau 6: 1100°C |
| Yawan Yawa | 0.35-0.45 g/cm3 |
Matatar yumbu ta silicon carbide, tare da tsarin haɗin raga mai girma uku na soso mai kumfa, na iya sa ruwan ƙarfe ya nuna gyara, tantancewa na inji, kek ɗin tacewa, shawa da sauran hanyoyin tacewa don inganta tsarkin ruwan ƙarfe yadda ya kamata, rage yawan sharar gida, rage asarar sarrafa injina, don haka inganta ingancin samarwa da rage farashin samarwa.
| Abun da ke cikin samfurin | Silicon Carbide, AL2O3, SiO2 da sauransu |
| Launi | Launin toka, Launin toka mai duhu |
| Amfani da Zafin Jiki | ≤1550ºC |
| Yawan yawan ramin PP (ramuka a kowace murabba'in inch) | 10, 15, 20, 30 |
| Porosity | 85%-90% |
| CMOR Mpa | ≥1.5Mpa (Ma'aunin Masana'antu 1.0Mpa) |
| Yawan Yawa | 0.4g/cm3~0.5g/cm3 |
| Siffar murabba'i | Simintin ƙarfe mai ƙarfi (ductile casting iron) | Simintin ƙarfe/jan ƙarfe-aluminum da toka | Simintin ƙarfe mai ƙarfi (ductile casting iron) | Simintin ƙarfe/jan ƙarfe-aluminum da toka | Simintin ƙarfe mai ƙarfi (ductile casting iron) |
| 40*40*22 | 32 | 64 | 3 | 4 | 25 |
| 50*50*22 | 50 | 100 | 4 | 6 | 35 |
| 60*60*22 | 72 | 144 | 5 | 8 | 50 |
| 75*50*22 | 75 | 150 | 6 | 9 | 75 |
| 100*50*22 | 100 | 200 | 8 | 12 | 100 |
| 75*75*22 | 110 | 220 | 9 | 14 | 120 |
| 80*80*22 | 150 | 300 | 12 | 18 | 140 |
| 100*100*22 | 200 | 400 | 16 | 24 | 190 |
| 150*100*22 | 300 | 600 | 24 | 36 | 230 |
| 150*150*22 | 450 | 900 | 36 | 54 | 350 |
| Siffar zagaye | Simintin ƙarfe mai ƙarfi (ductile casting iron) | Simintin ƙarfe/jan ƙarfe-aluminum da toka | Simintin ƙarfe mai ƙarfi (ductile casting iron) | Toka da aka yi da ƙarfe/ simintin ƙarfe-aluminum |
| Φ40*22 | 25 | 50 | 2 | 3.5 |
| Φ50*22 | 35 | 70 | 3 | 4.5 |
| Φ60*22 | 50 | 100 | 4.2 | 6.5 |
| Φ70*22 | 75 | 150 | 5.5 | 8.8 |
| Φ80*22 | 100 | 200 | 7.2 | 11 |
| Φ90*22 | 120 | 240 | 9 | 14 |
| Φ100*22 | 140 | 280 | 11 | 17 |
| Φ110*22 | 190 | 380 | 13 | 20 |
| Φ120*22 | 230 | 460 | 16 | 25 |
| Φ150*22 | 350 | 700 | 25 | 30 |
Farantin tacewa na yumbu na Zirconia wani nau'in farantin tacewa ne na yumbu, wanda aka yi shi da yumbu mai siffar zirconia da kumfa na halitta wanda aka shafa da tsarin raga mai girma uku da ramukan da aka haɗa a kan kwarangwal, sannan a busar da shi a warke sannan a gasa a zafin jiki mai yawa. Tsarin raga mai girma uku yana da kyakkyawan tasirin gyarawa akan kwararar ƙarfe mai rikitarwa, kuma yana da kyakkyawan tasirin sarrafawa akan abubuwan da ba ƙarfe ba da kuma iskar shaka ta biyu da ke faruwa sakamakon lalacewar rami mai rikitarwa.
| L * W * T / Diamita * kauri (mm) | Ƙarfin matattara (kg) | Tashar kai tsaye ta kwararar ruwa (kg/s) tana da tsayin mm 300 | ||
| Babban mataki na deoxygenation | Ƙananan matakin deoxygenation | Simintin ƙarfe mai tushen carbon | Simintin bakin karfe guda | |
| 50Dx20 | 30 | 90 | 2.0 | 3.0 |
| 70Dx25 | 60 | 175 | 3.8 | 5.7 |
| 90Dx25 | 95 | 285 | 6.4 | 9.5 |
| 125Dx30 | 185 | 550 | 12.2 | 18.4 |
| 150Dx30 | 265 | 795 | 17.7 | 26.5 |
| 50x50x20 | 35 | 110 | 2.5 | 3.7 |
| 50x75x25 | 55 | 170 | 3.7 | 5.6 |
| 75x75x25 | 85 | 255 | 5.6 | 8.4 |
| 100x100x25 | 150 | 450 | 10.0 | 15.0 |
| 125x125x30 | 235 | 700 | 15.6 | 23.4 |
| 150x150x30 | 340 | 1010 | 22.5 | 33.7 |
Aikace-aikacen Samfuri
Ana amfani da shi sosai wajen tace nau'ikan simintin ƙarfe daban-daban da babban ƙarfe mai siminti, simintin ƙarfe mai zafi da simintin jiragen sama, kayan maganadisu, da filayen simintin ƙarfe marasa ƙarfe
Amfanin Samfuri
1. Tsarin: Tsarin hanyar sadarwa mai girma uku, gyarawa mai santsi da cikawa. Tsarin hanyar sadarwa mai girma uku na sama, tsakiya da ƙasa ba shi da ramuka da aka toshe, babu ramuka masu makafi, rage kwararar iska, kwararar laminar flocculation, da cikawa mai karko.
2. Tacewa: Tashar Labyrinth, ingantaccen toshewar slag na injiniya Akwai gibin ƙananan abubuwa, shaƙar slag mai ƙarfi, tacewa mai inganci, haɗakar oxide, slag da sauran manyan ƙazanta.
3. Aiki: Babban yanki na musamman na ciki na matatar. Tokar ta isa kuma ba tare da ramukan makafi ba, tana samar da cikakken tashar ƙarfafa ramuka masu girma uku, mai girma da yawa, tana shan ƙananan abubuwan da ke ciki.
Lokacin Saƙo: Yuni-26-2025
